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Stacker Crane System For Mini Load AS/RS Shuttle Rack

Stacker Crane System For Mini Load AS/RS Shuttle Rack

Huade Logistics' Mini load AS/RS provides efficient storage and retrieval for containers, pallets, boxes, and other small loads. It consists of racking, stacker cranes, conveyor systems, and a control system (WMS and WCS). Its high speed ensures timely inventory supply for order picking and manufacturing.

  • Brand:

    HUADE

Mini Load AS/RS

 

huayide Mini load ASRS

 

A Mini Load AS/RS is an automated storage and retrieval system designed for cases, totes and cartons, operated by a lightweight stacker crane running inside narrow aisles.The system enables high-density, high-speed storage of small loads without palletizing, ideal for operations requiring frequent access and precise inventory control.

 

System Structure


 

A complete Mini Load AS/RS includes:

 

Functional Advantages


 

  • High-density vertical storage enabled by narrow aisle and multi-level racking
  • Fast and accurate case-level storage and retrieval
  • Direct handling of cartons and totes without pallet dependency
  • Consistent throughput suitable for high-frequency operations
  • Reduced labor dependency and handling errors

 

How It Works


 

 

Controlled entry of cartons and totes(mini load ASRS)

1.Controlled entry of cartons and totes

 

Small loads such as cartons and totes are conveyed to the aisle entry through the infeed system.

At this point, goods are identified and assigned to storage locations by the WMS, preparing them for automated handling.

Mini Load stacker crane

2.Automated vertical and horizontal movement

 

The Mini Load stacker crane travels along the aisle and mast to transport loads from the infeed point to the target location.

High positioning accuracy ensures reliable storage even in narrow aisles and high rack structures.

mini load ASRS storage

3.High-density, location-based storage

 

Loads are stored directly in individual rack positions without palletizing.

This structure enables high-density vertical storage while maintaining fast access to each carton or tote.

On-demand and precise retrieval (mini load ASRS)

4.On-demand and precise retrieval

 

When an outbound order is released, the stacker crane automatically retrieves the required load from its location.

The system supports high-frequency retrieval while maintaining stable and continuous operation.

WMS and WCS (mini load ASRS)

5.Smooth material flow coordinated by WMS and WCS

 

Retrieved goods are transferred to the outfeed conveyor and delivered to picking, packing or shipping areas.

The WCS coordinates equipment movements, while the WMS ensures inventory accuracy and order traceability.

 

 

Technical Specifications


  • Installation height: up to 40 m
  • Temperature range: –30 °C to +60 °C
  • Load units: cartons, totes, cases and customized containers
  • Load handling devices designed per application
  • Energy-efficient system control for reduced operating costs
  • Approved derailment-guarded aisle operation
  • Manufactured in compliance with ropeway-grade standards

 

 

Why Choose Huayide


  • Experienced Chinese warehouse automation manufacturer
  • In-house design and manufacturing of stacker cranes and racking systems
  • Strong engineering capability for customized Mini Load AS/RS solutions
  • Proven project experience across diverse storage requirements
  • Systems designed and manufactured in accordance with CE and international standards

 

 

Frequently Asked Questions


 

 

What storage height can a Mini Load AS/RS reach?

Depending on project requirements, installation heights can reach up to 40 meters.

Can the system be customized for different load sizes?

Yes. Racking configurations and load handling devices are customized based on load dimensions and weight.
Is the Mini Load AS/RS suitable for cold storage? Yes. The system is designed to operate in temperature environments as low as –30 °C.
Can the system integrate with existing warehouse software? Yes. The Mini Load AS/RS supports integration with existing WMS, ERP and material flow systems.

 

 

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