Deep Freeze Warehouse

Deep-Freeze Automated Warehouse Solutions

Fully automated warehouse systems are ideal solution for the frozen warehouse. Energy efficiency and a high degree of automation are economical, scalable, tailor-made and precisely maintain the quality of perishable goods in temperature controlled warehouse.

Challenges In Traditional Deep-Freeze Warehouses

High Energy Consumption
Outdated refrigeration systems and poor insulation cause excessive power usage during cooling operations.
Poor Temperature Control Accuracy
Inconsistent temperature regulation affects product quality, particularly for sensitive goods such as premium fruits or medical reagents.
Low Automation Level & Labor Shortage
Manual handling and recordkeeping increase the risk of human error and inefficiency in extreme environments.
Limited Space Utilization
Traditional shelving layouts fail to maximize vertical and horizontal warehouse capacity.
High Maintenance Costs
Aging equipment and complex refrigeration systems lead to frequent and costly maintenance.

Huade's Automated Warehouse Solutions

Drive-In and Drive-Through Pallet Racking Systems for High-Density Storage

1.Rack System

Type Selection: Modular rack structures with strong load-bearing capacity (e.g., pallet racks for full pallets, shuttle racks for high-frequency operations).

Material: Low-temperature-resistant, anti-corrosion steel ensures durability in humid, freezing environments.

stacker crane system(Automated Warehouse Solutions)

2.Stacker Crane System

Type: Single-column for lighter goods, double-column for heavy loads and high-bay racks.

Control: PLC-based automation with laser or encoder positioning for precise pallet handling.

conveyor system(Automated Warehouse Solutions)

3. Conveyor System

Type: Belt, roller, or chain conveyors designed for low-temperature performance.

Layout Planning: Streamlined U-shaped or S-shaped flow ensuring efficient goods movement between zones.

using online warehouse management system (WMS)

4. Warehouse Management System (WMS)

Inventory Management: Real-time inbound/outbound tracking, stock alerts, and automated adjustments.

Equipment Scheduling: Intelligent coordination of stacker cranes, shuttles, and conveyors for optimized workflow.

Benefits Of Deep-Freeze Automated Warehouse

Space Optimization
Maximize vertical storage capacity with high-bay racks, increasing storage density and reducing land costs.

Scalability

Easily expand or reconfigure storage capacity to meet growing business demands.
Enhanced Safety & Labor Efficiency
Reduce manual operations in low-temperature zones, protecting workers and lowering labor costs.

Sustainability

Lower environmental impact through optimized energy usage and efficient cold chain management.
Increased Throughput & Accuracy
Automated cranes and conveyors enable 24/7 operation, minimizing downtime and human error.

Food Safety & Traceability

Ensure consistent temperature control, product traceability, and compliance with food safety standards.
Cost Reduction

Automation reduces energy consumption, labor costs, and operational waste.

Flexible Picking Options

Support full-pallet, layer, and case-level picking to adapt to diverse order types and improve delivery speed.

Case Study:Beverage & Food Automation Project

Real-world results form our automated warehouse implementation

36-meter-high automated beer storage project

automated warehouse for a beverage manufacturer/ASRS

Huade implemented a 36m-high automated warehouse for a beverage manufacturer in Russia, integrating AS/RS, pallet shuttle systems, and WMS for full batch traceability.

+40% storage density increase

-35% order processing time

100% FIFO/FEFO Control accuracy