Clad Rack Warehouse

HUAYIDE Clad Rack Warehouse With Intralogistics Equipment

 

HUAYIDE Clad Rack Warehouse (Shelf-Supported) Actual Project Picture

A Clad Rack Warehouse is a comprehensive storage system that uses shelves as the main structure of the warehouse. The shelf-supported warehouse equipped with automated storage and retrieval system (AS/RS) such as pallet stackers can maximize the use of vertical space, with a project height of up to 40 meters. Compared with traditional warehouses, HUAYIDE Clad Rack Warehouse has core advantages such as space optimization, high-level storage, cost saving and faster implementation speed, making it the preferred solution for ultra-high automated warehousing scenarios.

 

With over 20 years of experience in the intelligent warehousing industry, HUAYIDE has been deeply engaged in this field, providing one-stop semi-automated and automated warehousing solutions for various industries worldwide. Focusing on the R&D and project implementation of automated warehousing technology, we have accumulated rich experience in domestic and foreign automated warehousing projects across diverse sectors.

 

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Core Advantages Of HUAYIDE Clad Rack Warehouse

 

 

HUAYIDE Clad Rack Warehouse Shelf Structure

Maximized Space Utilization

Without traditional columns, shelves serve both load-bearing and storage functions, increasing storage capacity by 3-5 times under the same floor area. It can reach 40-45m (vs. <30m for traditional warehouses), boosting unit land storage by 20%~40%—more valuable with higher land costs.

 

 

 

HUAYIDE Clad Rack Warehouse Project (Cost-Saving)

More Controllable Construction Costs

Integrated design reduces materials and processes. For new projects ≥28–30m with ASRS as the core, its unit volume cost is lower than ordinary warehouses (lower unit pallet position cost above 30m), balancing stability and economy.

 

HUAYIDE Clad Rack Foundation & Shelf Installation

Shorter Construction Period

Parallel construction (foundation + shelf installation simultaneously) shortens the period by 20%~30%, vs. the long serial process of ordinary automated warehouses, ideal for time-sensitive projects.

 

 

HUAYIDE WCS System Interface Screenshot

Efficient Intelligent Operation & Maintenance

Equipped with stackers and four-way shuttles for unmanned goods access and precise scheduling. Combined with HUAYIDE WCS, it enables full-process visual management, data statistics, and remote monitoring, reducing manual intervention and improving efficiency.

 

 

 

HUAYIDE Clad Rack Warehouse Structural Safety

Stable Structural Safety

Optimized mechanical design (7-degree seismic fortification) resists lateral impact and uneven settlement (≤1.5/1000), operating stably under 0.7kN/m² wind pressure. Clear force paths ensure controllable risks in high-wind or seismic areas.

 

HUAYIDE Energy-Saving Clad Rack Completed Project

Lower Energy Consumption & Maintenance Costs

Ideal for cold storage (reduces refrigeration energy consumption by 10%~25% via minimal volume). No redundant columns or secondary maintenance; low failure rate cuts long-term (20-year) maintenance costs vs. ordinary warehouses.

 

 

 

Core System Configuration

  • #HUAYIDE Clad Rack Warehouse On-Site Structure
    Shelf System (Clad Rack Structure)
    point iconEuropean-style pallet shelves, considering deformation and stacker impact
    point iconMade of galvanized high-quality steel, complying with DIN EN ISO 1461 standard
    point iconHigh precision with column hole error ≤±2mm and complete supporting safety designs
    point iconDesign aisles and layouts according to the plan, and provide free 3D automated warehousing system simulation services.
  • #HUAYIDE Stacker System in Clad Rack Project
    Stacker System
    point iconInstallation height up to 40 meters
    point iconLoad capacity up to 6000 kg
    point iconTemperature range: -30℃ to +60℃
    point iconSupport for pallet, box and special handling requirements
    point iconEquipped with load handling devices for various applications
    point iconIntegrated with laser positioning, safety protection and energy-saving functions
  • #HUAYIDE Four-Way Shuttle System On-Site
    Four-Way Shuttle System
    point iconAdvanced four-way shuttle technology for high-density storage, matching Clad Rack structure. 
    point iconAll system components are independently designed and manufactured by HUAYIDE, providing customers with advanced, unique and automated high-density storage solutions.
    point iconIt cooperates with HUAYIDE's independently developed WMS and WCS systems to realize dynamic management of stored items in the warehouse.
  • #HUAYIDE WCS WMS System & Electrical Cabinet
    Electrical Control & WCS System
    point iconElectrical Control System
    TN-S power supply, UPS backup; core components (Siemens, SEW, etc.) with full protection and 15% upgrade space.
    Zoned emergency stop system; standardized wiring for easy maintenance.
    point iconWCS Warehouse Control System
    Real-time monitoring, sound-light alarm, and fault prompts; automatic data statistics and maintenance reminders.
  • #HUAYIDE Warehouse Front Conveyor Line Display
    Warehouse Front Conveyor Line
    point iconCustom multi-area lines, seamlessly connecting with stackers/shuttles for automatic goods circulation, improving overall efficiency.
    point iconHUAYIDE provides one-stop production and procurement services.
    point iconAdopts modular design according to the design scheme.
    point iconUses high-quality materials for manufacturing, featuring high strength, high plasticity and toughness.
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HUAYIDE Technical Strength

 

HUAYIDE 36-Meter Clad Rack Warehouse Stacker Experimental Center

36-Meter Clad Rack Warehouse Stacker Experimental Center

It is the core position for HUAYIDE's technological R&D and testing. Covering an area of 540㎡, it has a 36-meter-high stacker, a total of 2880 storage positions, pallets up to 2.8 meters in length, and a single pallet load capacity of 1.5 tons. Currently, it is mainly used to store shelves, beams and other products independently produced by HUAYIDE's factory, realizing the full-link closed-loop verification from R&D and manufacturing to warehousing application.

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HUAYIDE Clad Rack Four-Way Shuttle Experimental Platform

Four-Way Shuttle Experimental Platform

Adopting advanced four-way shuttle technology, it realizes high-density storage, intelligent handling and precise management of goods. The warehouse is 8 meters high, covers an area of less than 900 square meters, and has about 1,200 storage positions, fully demonstrating the efficiency and rationality of space utilization.

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Project Implementation & Guarantee

 

Application Scenarios

Suitable for e-commerce, bonded, logistics, chemical, machinery, and food cold storage warehouses. Ideal for new projects ≥28–30m with ASRS, high storage density/efficiency/automation needs.

 

 

 

 

 

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